Molecular Region
Non-crystalline polymeric regions in plant-derived fibres represent the disorganized fraction of a cell wall. Within paper and paperboard substrates, amorphous cellulose provides the essential pliability that allows individual fibres to conform and bond during sheet formation. The disordered nature of these zones enables the uptake of additives and water, which alters the physical behaviour of the dry sheet.
Physical Property
Mechanical deformation under strain is highly dependent on the ratio of ordered to disordered material in the fibre. Elastic properties decrease as the volume of amorphous cellulose rises, which increases the tendency of the paper to stretch under load. Paper mills control this ratio during the pulping process to tailor the stiffness of the final packaging board.
Moisture Influence
Liquid absorption occurs primarily within these non-crystalline zones because water molecules cannot easily penetrate the tightly packed crystalline regions. When moisture enters the amorphous cellulose fraction, the hydrogen bonds between polymer chains are disrupted. The resulting disruption causes the fibre network to expand, which leads to dimensional instability and sheet cockling.
During high-speed offset printing, this moisture-induced swelling can generate misregister issues that ruin print quality. In contrast, dry environments can make the fibre network brittle, increasing the risk of cracking along fold lines during carton conversion.