Recycled Facing
Paperboard facing sheets produced predominantly from recycled post-consumer waste fibers provide surface burst strength and printable outer layers for corrugated board packaging. Paper machines form testliner as multi-ply sheets, often combining a recycled waste base layer with a higher-grade pulp top layer that receives starch surface sizing to improve printability and moisture resistance. Stated in grams per square metre according to ISO testing standards, the grade provides a cost-effective alternative to virgin kraftliner in corrugated box manufacturing.
The substrate governs outer and inner facings in single and double wall corrugated sheets, ending where pure unbleached virgin kraft pulp compositions are specified.
Strength Profile
Short recycled cellulose fibers yield lower tensile and burst strength values than long virgin softwood fibers found in kraftliner sheets. Multi-ply machine forming allows mills to concentrate cleaner recycled stock or secondary virgin fibers on the top surface, improving flexographic ink holdout and visual appearance. Surface sizing with starch solutions increases surface strength, preventing linting, picking, and fiber lifting during high-speed printing runs.
Moisture absorption occurs faster in recycled fibers, reducing box stacking performance in high humidity storage environments. Internal sizing additives improve water resistance to maintain structural integrity during transit.
Grade Classification
Grade rankings like testliner one, two, or three reflect varying burst pressure indices and recycled fiber quality tiers. Higher grades incorporate refined unbleached kraft waste to elevate mechanical burst strength.