Capacitance Analysis
Non-destructive testing techniques evaluate water content in fibrous webs by measuring changes in electrical permittivity relative to dry paperboard constants. Dielectric moisture measurement uses radio frequency or microwave electromagnetic fields to sense water molecules distributed within paperboard. The measurement applies to moving paper webs and finished reels, stopping at the boundary where liquid surface water distorts signal penetration.
Sensor Mechanism
Transmitting high-frequency electrical fields through the substrate alters capacitance based on the elevated dielectric constant of water compared to cellulose fibers. Sensor heads placed above or against moving webs measure capacitance shifts continuously without touching fragile paper surfaces. Water molecules possess a dielectric constant of approximately eighty, while dry cellulose measures between two and three, allowing high sensitivity to small moisture shifts.
Instantaneous signal processing alerts operators to damp streaks or dry edges before web reel-up. Variations in sheet basis weight and fiber density require continuous compensation algorithms to prevent false moisture readings.
Process Calibration
Standardizing sensor output against oven-dry gravimetric lab tests maintains measurement accuracy across different paper grades and furnish compositions. Calibration curves adjust for ionic salt content and density variations in recycled paperboard stocks. Reliable capacitance sensing stabilizes moisture profiles across fast paper machines.