Sizing Efficiency
Synthetic internal sizing agents based on alkenylsuccinic anhydride deliver rapid hydrophobic conversion during wet end paper machine production. Sizing degree develops quickly on the drying cylinder without requiring extensive curing rooms or lengthy ambient maturation periods. Molecular structure features a hydrophilic carboxyl group reacting with cellulose hydroxyls alongside a hydrophobic alkyl chain oriented outward to repel aqueous fluids.
Mill operators dose the liquid emulsion continuously into diluted stock flows immediately prior to sheet formation. Emulsification quality dictates retention efficiency because poorly dispersed droplets fail to esterify uniformly across the cellulose matrix.
Emulsion Stability
Preparation systems require high shear mechanical homogenizers to maintain droplet dimensions below two micrometres for optimal surface area exposure. Starch solutions act as protective colloids preventing premature hydrolysis before the sizing agent contacts wet fibers in the headbox slice. Hydrolysis converts reactive cyclic anhydride rings into unreactive dicarboxylic acids generating deposits known as sticky pitch within pressing felts.
Total alkalinity parameters of the white water loop must remain strictly regulated because high pH accelerates chemical degradation over physical esterification.
Conversion Tolerance
Finished corrugated medium containing this sizing agent achieves Cobb water absorption values below twenty grams per square metre during standard two minute tests. Excess chemical application reduces intersheet friction coefficients causing slippage problems on high speed automatic box erection machinery. Converters measure surface contact angles to verify that water droplets maintain structural integrity without spreading into the porous fibrous network.
Finished paper rolls maintain printability standards across flexographic and lithographic processes provided surface energy levels remain balanced.