Migration Compliance
Plastic packaging converted for direct contact with food must pass migration testing under European Union Regulation 10 2011 to prove that chemical substances do not transfer into the packaged goods above established legal thresholds. This specific statutory instrument sets overall migration limits alongside specific migration limits for regulated monomers and additives used in polymer films. Analytical laboratories measure these transfers by exposing substrate samples to defined food simulants under controlled time and temperature conditions that replicate worst case end use scenarios.
Solvents and fatty acids extract residual substances from the substrate during contact, and gas chromatography or liquid chromatography quantifies the migrated mass. Compliance certificates demand a continuous paper trail tracing raw material inputs from polymer producers through film extruders and flexographic converters to the final packer. Substrates failing these migration ceilings trigger immediate rejection of the packaging run and prohibit commercial distribution within member states.
Simulant Selection
Selecting appropriate testing liquids requires matching the chemical polarity of the packaged foodstuff with specified reference media defined in the legislation. Aqueous foods demand hydrophilic simulants such as ten percent ethanol or three percent acetic acid, while fatty matrices require lipophilic media including vegetable oil or synthetic substitutes like isooctane and ethanol at ninety five percent concentration. Converters specify the correct simulant based on the designated end use application of the laminated paper or coated board because incorrect fluid selection invalidates the entire analytical report.
Temperature profiles during exposure correspond to sterilization pasteurization or ambient storage depending on whether the filled container undergoes thermal processing after sealing.
Threshold Enforcement
Legal limits restrict total nonvolatile substances released into food simulants to ten milligrams per square decimetre of contact surface area under standard operating rules. Specific migration limits impose individual restrictions on hazardous additives such as plasticizers or photoinitiators embedded in printing inks applied to the nonfood contact side of the web when migration through the barrier substrate remains physically possible. Converting plants maintain strict formulation registers to calculate maximum theoretical release values before submitting physical samples to accredited testing laboratories for verification.
Functional barriers incorporated into multilayer packaging can prevent chemical transfer, provided the middle layer successfully blocks specific substances from reaching the internal food contact interface during storage.