Analytical Evaluation
Laboratory analysis of packaging materials under aggressive solvent and temperature conditions determines the maximum potential quantity of chemical species that could migrate into a product. This procedure, known as extractable testing, identifies volatile, semi-volatile, and non-volatile compounds that might be released from polymeric substrates, paperboard coatings, or adhesives. By applying solvents that simulate extreme extraction scenarios, technicians establish a baseline of potential migrants.
This boundary ensures that subsequent assessments of food contact safety rely on a complete inventory of potential contaminants, establishing the ultimate limits of material stability.
Extraction Protocol
Solvent extraction at elevated temperatures for defined intervals is performed on the test substrate. In extractable testing, these conditions are chosen to yield the largest plausible amount of extractables without causing degradation. The resulting liquid phase is analysed using chromatography to reveal whether additives or residual solvents are present.
Risk Assessment
Toxicological evaluation of the detected compounds establishes whether the packaging material is suitable for its intended use. Packaging manufacturers use the results of extractable testing to select raw materials that comply with specific regulatory limits. Because this phase occurs before long-term storage tests, it prevents the use of materials containing hazardous substances.
This verification protects consumer health by screening out unacceptable formulations before commercial print trials commence.