
Paperboard Caliper and Rule Width Selection Formulas for Creasing Matrix Channel Optimization
Matrix channel width equals creasing rule thickness plus board caliper multiplied by grade constants ranging from 1.4 for SBB to 1.7 for WLC.

Matrix channel width equals creasing rule thickness plus board caliper multiplied by grade constants ranging from 1.4 for SBB to 1.7 for WLC.

Paperboard expands five to seven times more across the grain than along it, requiring precise humidity control and pass timing to maintain converting register.

Optimizing rule depth and matrix channel width induces internal ply delamination, preventing top liner crack failures during high-speed carton folding.

Targeting 5.5 to 6.5 percent board moisture and maintaining 50 percent relative humidity prevents hygroexpansion fan-out, registration drift, and score cracking.

Recycled boxboard interlaminar shear thresholds decay non-linearly above 65% RH due to fiber hornification and starch matrix plasticization.

Virgin SBS provides superior print brightness, stiffness consistency, and crack-free scoring, whereas recycled board lowers initial cost but adds waste.
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